超聲波清洗設(shè)備是一種機(jī)電一體的產(chǎn)品,通過壓電陶瓷材料做成的超聲波換能器將超聲頻電振蕩轉(zhuǎn)變成機(jī)械振動,在液體中產(chǎn)生超聲波振動進(jìn)行清洗。利用超聲波可以穿透固體物質(zhì)而使整個清洗介質(zhì)振動并產(chǎn)生空化氣泡,從而達(dá)到極高的清洗效果。
Ultrasonic cleaning equipment is a kind of electromechanical product. Ultrasonic frequency electric oscillation is transformed into mechanical vibration through ultrasonic transducer made of piezoelectric ceramic materials, and ultrasonic vibration is generated in liquid for cleaning. Ultrasonic wave can penetrate solid materials to vibrate the whole cleaning medium and produce cavitation bubbles, so as to achieve high cleaning effect.
從其結(jié)構(gòu)來看的話,超聲波清洗器可擁有單槽或者多個槽,并配有浸泡系統(tǒng)、循環(huán)過濾系統(tǒng)、自動恒溫系統(tǒng)拋動系統(tǒng)、超聲波清洗系統(tǒng)、慢拉脫水系統(tǒng)、熱風(fēng)烘干系統(tǒng)、密閉氣缸門系統(tǒng)、抽風(fēng)裝置等,從而具備齊全的功能。
From its structure, the ultrasonic cleaner can have a single tank or multiple tanks, and is equipped with soaking system, circulating filtration system, automatic constant temperature system, throwing system, ultrasonic cleaning system, slow pull dehydration system, hot air drying system, closed cylinder door system, exhaust device, etc., so it has complete functions.
超聲波清洗器在進(jìn)行使用時是的,主要是因為它使用清潔劑和功能相對較低的功耗,在使用的化學(xué)品的超聲波清洗系統(tǒng)大多是的。超聲波清洗器在運行時對電力運行完全,有沒有大馬力水泵吸了電一樣也有與其他零件的清洗系統(tǒng)。因為他們清洗零件,以便迅速相比其他方法,他們使用更少的電源整體來達(dá)到同樣的效果。超聲波清洗是從開始一個綠色進(jìn)程結(jié)束。清洗液是的環(huán)境,可生物降解,。他們使用比其他部位的清洗得不太有效的結(jié)果系統(tǒng)功耗要少得多。超聲波清洗器屬于型清洗機(jī),因為設(shè)備采用的是型水溶劑洗滌、純水漂洗,不會對環(huán)境造成污染。
The ultrasonic cleaner is environmentally friendly when used, mainly because it uses environmentally friendly cleaners and relatively low power consumption. Most of the ultrasonic cleaning systems of chemicals used are non-toxic. When the ultrasonic cleaner is running, it runs completely on electricity. Whether there is a high-power water pump sucking electricity, there is also a cleaning system with other parts. Because they clean parts quickly, they use less power as a whole to achieve the same effect than other methods. Ultrasonic cleaning is from the beginning to the end of a green process. Cleaning fluid is a safe environment, biodegradable and non-toxic. They use less effective cleaning than other parts, resulting in much less power consumption. The ultrasonic cleaner is an environmental friendly cleaning machine, because the equipment adopts environmental friendly water solvent washing and pure water rinsing, which will not pollute the environment.
超聲波清洗器的破壞污物和清洗件表面的吸附,在進(jìn)行操作時會在另一面能夠引起污物層的疲勞破壞而被駁離,氣體型氣泡的振動對固體表面進(jìn)行擦洗,污層一旦有縫可鉆,氣泡立即“鉆入”振動使污層脫落,由于空化作用,兩種液體在界面迅速分散而乳化。當(dāng)固體粒子被油污裹著而粘附在清洗件表面時,油被乳化、固體粒子自行脫落,超聲在清洗液中傳播時會產(chǎn)生正負(fù)交變的聲壓,形成射流,沖擊清洗件,同時由于非線性效應(yīng)會產(chǎn)生聲流和微聲流,而超聲空化在固體和液體界面會產(chǎn)生高速的微射流。
The ultrasonic cleaner destroys the dirt and the adsorption on the surface of the cleaning part. During operation, it will cause the fatigue damage of the dirt layer on the other side and be removed. The vibration of gas bubbles will scrub the solid surface. Once there is a crack in the dirt layer, the bubbles will immediately "drill in" and vibrate to make the dirt layer fall off. Due to cavitation, the two liquids will be rapidly dispersed and emulsified at the interface. When the solid particles are wrapped by oil and adhere to the surface of the cleaning part, the oil is emulsified and the solid particles fall off by themselves. When the ultrasonic propagates in the cleaning liquid, it will produce positive and negative alternating sound pressure, form a jet and impact the cleaning part. At the same time, due to the nonlinear effect, it will produce sound flow and micro sound flow, while ultrasonic cavitation will produce high-speed micro jet at the interface between solid and liquid.
超聲波清洗器各指標(biāo)參數(shù)如何選擇:
How to select each index parameter of ultrasonic cleaner:
不同的清洗物件因為材質(zhì)不同,污染程度也不同,可以針對不同的清洗物件調(diào)整時間的長短。
Because different cleaning objects have different materials and different pollution levels, the length of time can be adjusted for different cleaning objects.
不同的清洗物品和清洗目的要用的清洗液要求不同,一般清洗液粘度低的清洗效果理想
Different cleaning objects and cleaning purposes require different cleaning fluids. Generally, the cleaning effect of low viscosity cleaning fluid is ideal
在清洗小零件物品時,常使用網(wǎng)籃,由于網(wǎng)眼要引起超聲衰減,要特別引起注意。當(dāng)頻率為28khz時使用10mm以上的網(wǎng)眼為好。
When cleaning small parts, the basket is often used. Because the mesh will cause ultrasonic attenuation, special attention should be paid to it. When the frequency is 28kHz, it is better to use a mesh of more than 10mm.
超聲波頻率的大小,直接影響到清洗樣品的潔凈度,超聲波清洗器頻率從28kHz到100kHz之間,在使用清洗液時由空穴作用引起的物理清洗力顯然對低頻有利,一般使用28-40kHz左右。對小間隙、狹縫、深孔的零件清洗,用高頻(一般40kHz以上)較好。對鐘表零件清洗時,可用100kHz。
The ultrasonic frequency directly affects the cleanliness of the cleaning sample. The frequency of the ultrasonic cleaner is between 28kHz and 100kHz. When using the cleaning solution, the physical cleaning force caused by the action of holes is obviously beneficial to the low frequency. Generally, it is about 28-40khz. For parts with small gap, slit and deep hole, high frequency (generally above 40KHz) is better. When cleaning clock parts, 100kHz can be used.
清洗一般污漬的清洗物件,可以調(diào)一點溫度即可清洗干凈;對于重油污的清洗物件,一般可以調(diào)到50℃即可清楚污漬。由于超聲波清洗器在工作時會產(chǎn)生大量的熱量,如需對溫度有特殊要求,需溫度恒定,切記,不要為了恒溫效果,在儀器工作時往清洗槽內(nèi)注入冰水或者冰塊!!
For cleaning objects with general stains, you can adjust the temperature a little to clean them; For the cleaning objects with heavy oil stain, it can be adjusted to 50 ℃ to clear the stain. Since the ultrasonic cleaner will generate a lot of heat during operation, if there are special requirements for temperature, the temperature should be constant. Remember not to inject ice water or ice cubes into the cleaning tank for the purpose of constant temperature effect!!
要知道清洗效果≠功率大小,
超聲波清洗設(shè)備優(yōu)勢用小功率,花費很長時間也沒有清楚污垢。而如果功率達(dá)到一定數(shù)值,很快便將污垢去除。因此要按實際使用情況選擇超聲功率。
To know the cleaning effect ≠ power, ultrasonic cleaning equipment has the advantage of low power, which takes a long time and does not clear the dirt. If the power reaches a certain value, the dirt will be removed soon. Therefore, the ultrasonic power should be selected according to the actual use.