在機械加工行業(yè)中,加工的工件需要進行清洗。傳統(tǒng)清洗方法基于現(xiàn)有的清洗機器無法滿足清洗要求,針對上述不足,本實用新型就是要提供一種能提高清洗效率和清洗質(zhì)量的全自動超聲波清洗機。
In the mechanical processing industry, the processed workpiece needs to be cleaned. The traditional cleaning method is based on the fact that the existing cleaning machine cannot meet the cleaning requirements. In view of the above shortcomings, the utility model aims to provide a fully automatic ultrasonic cleaning machine that can improve the cleaning efficiency and quality.
一種全自動超聲波清洗機,包括清洗機外殼,依次設置在清洗機外殼內(nèi)的進料室、加熱浸泡槽、超聲波清洗槽、蒸汽浴洗槽、冷凍干燥槽和下料室,所述清洗機外殼內(nèi)的上方設置有橫跨進料室、加熱浸泡槽、超聲波清洗槽、蒸汽浴洗槽、冷凍干燥槽和下料室的滑槽,該滑槽上滑動設置有一機械臂。
A fully automatic ultrasonic cleaning machine includes a cleaning machine shell, which is successively arranged in the feeding room, heating soaking tank, ultrasonic cleaning tank, steam bath cleaning tank, freeze-drying tank and blanking room in the cleaning machine shell. A chute across the feeding room, heating soaking tank, ultrasonic cleaning tank, steam bath cleaning tank, freeze-drying tank and blanking room is arranged above the cleaning machine shell, and a mechanical arm is sliding on the chute.
所述滑槽上設置有一傳動機械臂沿滑槽左右滑動的縱移電機,所述機械臂上固定多個由提升電機傳動的機械手,所述機械手的頂端設置有與料框活動連接的電動卡緊裝置,所述加熱浸泡槽、超聲波清洗槽、蒸汽浴洗槽、冷凍干燥槽、縱移電機、提升電機和各電動卡緊裝置都電連接在一主控。
The chute is provided with a longitudinal motor with a transmission mechanical arm sliding left and right along the chute. A plurality of manipulators driven by the lifting motor are fixed on the mechanical arm. The top of the manipulator is provided with an electric clamping device movably connected with the material frame. The heating soaking tank, ultrasonic wave cleaning tank, steam bath cleaning tank, freeze-drying tank, longitudinal motor, lifting motor and each electric clamping device are electrically connected to a master control.
所述超聲波清洗槽包括超聲波粗洗槽和超聲波精洗槽。對工件進行二次超聲波清洗從而使工件能清洗得更干凈。作為一種優(yōu)選方式,所述電動卡緊裝置為電磁鐵,所述料框二側(cè)各設置鐵磁性凸起。作為一種優(yōu)選方式,所述主控裝置設置在清洗機外殼外的控制箱內(nèi),該控制箱一表面設置有電連接主控裝置的顯示屏和控制按鍵。
The ultrasonic cleaning tank comprises an ultrasonic rough cleaning tank and an ultrasonic fine cleaning tank. Carry out secondary ultrasonic cleaning of the workpiece so that the workpiece can be cleaned more cleanly. As a preferred method, the electric clamping device is an electromagnet, and ferromagnetic protrusions are arranged on both sides of the material frame. As a preferred method, the main control device is arranged in a control box outside the shell of the washing machine, and a display screen and a control key electrically connected to the main control device are arranged on one surface of the control box.
具體的,所述控制箱上方設置有管接冷凍干燥槽的冷卻塔。作為一種優(yōu)選方式,所述進料室內(nèi)設置有一移動進料車,所述下料室內(nèi)設置有一移動下料車。工件經(jīng)過加熱浸泡洗、超聲波粗洗槽、超聲波精洗槽、蒸汽浴洗槽、冷凍干燥槽完成清洗全過程。
Specifically, a cooling tower connected with a freeze-drying tank is arranged above the control box. As a preferred method, the feeding chamber is provided with a mobile feeding car, and the discharging chamber is provided with a mobile discharging car. The whole cleaning process of the workpiece is completed through heating soaking washing, ultrasonic rough washing tank, ultrasonic fine washing tank, steam bath washing tank and freeze-drying tank.
操作者將工件放入在進料車上的清洗藍里,并推入進料室內(nèi)。機械臂接受信號后自動將工件從左到右移送、實現(xiàn)清洗過程。很后將清洗好的工件送入下料室的下料車上,操作者將下料車拉出、取出下料車內(nèi)的工件籃即完成清洗作業(yè)。
The operator puts the workpiece into the cleaning blue on the feeding car and pushes it into the feeding room. After receiving the signal, the manipulator automatically moves the workpiece from left to right to realize the cleaning process. After that, the cleaned workpiece is sent to the unloading car in the unloading room, and the operator pulls out the unloading car and takes out the workpiece basket in the unloading car to complete the cleaning operation.
全自動超聲波清洗機的運用很大地提高了工作效率和清洗精度,以往清洗死角、盲孔和難以觸及的藏污納垢之處一直使人們備感頭痛,超聲波清洗機的出現(xiàn)使這一工作變得輕而易舉。
The application of full-automatic ultrasonic cleaning machine has greatly improved the work efficiency and cleaning accuracy. In the past, cleaning dead corners, blind holes and inaccessible places have always made people feel headache. The emergence of ultrasonic cleaning machine makes this work easy.
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